> Looks like I need to run a fsck on var to solve this?
No. 'fsck' doesn't create inodes.
> What is the easiest way to go about this. Booting to
> single user mode mounts this file system. I don't
> think I have enough space to move /var data somewhere
> else temporily.
UFS sets the inode density when the filesystem is created. You cannot increase that density without recreating a new (empty) filesystem.
Can you find anything in /var that you can discard?
Can you move portions of it to another filesystem?
Otherwise, you're left with copying the data somewhere, creating a new filesystem with a denser inode count, then restoring the data.
--
Darren